10 Benefits of Equipment Monitoring System

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Purpose of equipment monitoring

Organizations can maximize the use of each piece of equipment with remote equipment monitoring. Time savings increased equipment availability, and simplified operations are all benefits. You can avoid manual inspection walkarounds by using alarms and dashboards to keep track of concerns. Find out more about the benefits of equipment monitoring and its application.

What benefits can equipment monitoring offer?

Your team may remotely monitor equipment from wherever and keep an eye on it. This is helpful if you work across various job sites or even different areas. Similarly, businesses can respond to events more quickly from any location by utilizing industrial automation processes to support operations.

Several benefits of remote equipment monitoring include the following:

1. Maximize uptime - By looking at downtime statistics, you can better understand themes and why things happen. The issue's root cause can then be addressed to maximize uptime.
2. Reduces time - Site or area managers who need access to equipment monitoring technology must manually walk around the equipment to check it. By continuously monitoring vibration, heat, and power throughout mission-critical systems, condition monitoring takes the place of such time-consuming duties.
3. Minimizes downtime - Building customized dashboards and notifications using monitoring software gives you a quick way to be informed about real-time performance in case something goes wrong.
4. But the capacity to develop predictive maintenance is a significant advantage of conditional monitoring. Companies employ statistics and real-time sensor information in this process to foretell when equipment failure may occur. They can then plan routine and corrective maintenance to prevent failure.
5. Boost service effectiveness - Lowers response times by allowing teams to look into and resolve problems remotely. Technology technologies such as root cause analysis or equipment inspections decrease troubleshooting time.
6. Increase in usage - Utilize each piece of equipment to its full potential. Knowing what is underused allows you to reallocate equipment before purchasing or renting it, saving you money.
7. Availability of historical data - Analyze historical diagnostic data to spot performance patterns over time. For more perspective, you may also examine trends across different measures.
8. Availability of performance data - For maintenance planning and reliability improvement, use consistent performance data. View your equipment fleet's critical safety and efficiency parameters to see how they perform.
9. Current information - You get rapid access to your operations thanks to real-time data. Using the most recent information, you can make judgments with confidence.
10. Advanced notification -  Alerts through SMS, mail, and voice that include diagnostic analytics enable your team to act fast and cut down on unnecessary travel because of false alarms.

Which equipment does benefit from monitoring?

Industrial machinery can be found in various sizes and designs, including cherry-picker cranes, portable power drills, and enormous reservoir tanks. No matter what it is or what it does, telematics can monitor and follow everything.

We categorize the various monitoring devices to use:

• Unpowered equipment - can be controlled and tracked more efficiently using robust battery-powered trackers. Inventory management will be made more accessible, and theft will be reduced.
• Powered equipment - Before renting or buying new equipment, utilization can be tracked and evaluated to maximize efficiency.
• Heavy equipment - Remote access should be used to handle needs quickly while keeping them out of the shop. Over time, equipment degrades and requires maintenance. A condition monitoring system examines particular machinery components to determine whether any issues are emerging.